We Turn Extrusion Concepts into Practical Reality

From bespoke material formulations to precise extrusion, Millmerran combines comprehensive experience with versatile in-house manufacturing to solve your toughest product challenges. Whether it’s a medical breakthrough or an industrial innovation, we provide the expertise to design, prototype, and produce.

Design

Tooling engineered for precise performance and custom material formulation if required.

Prototype

Fabrication and experimental runs to prove your concept.

Production

Pilot-scale and regular
commercial manufacturing of tubes, profiles, and sheet.

We Turn Extrusion Concepts into Practical Reality

From bespoke material formulations to precise extrusion, Millmerran combines comprehensive experience with versatile in-house manufacturing to solve your toughest product challenges. Whether it’s a medical breakthrough or an industrial innovation, we provide the expertise to design, prototype, and produce.

Design

Tooling engineered for precise performance and custom material formulation if required.

Prototype

Fabrication and experimental runs to prove your concept.

Production

Pilot-scale and regular commercial manufacturing of tubes, profiles, and sheet.

Precision Extrusion Engineering Specialists

Millmerran specialises in providing end-to-end expertise in precision extrusion. We manage every stage of development, from bespoke material formulations to pilot‑scale production. Using versatile in-house facilities, we deliver technical excellence while maintaining the strictest confidentiality.

Engineering & Extrusion Services

Specialised extrusion engineers providing R&D partnerships, pilot production, full-scale manufacturing, and consultancy for precision extrusion projects.

R&D Partnerships

Collaborating as your R&D partner to transform innovative extrusion-related concepts into technically viable realities, all in strictest confidence, of course.

Pilot Scale Production

Transitioning your proven prototypes into experimental or pilot-scale production runs utilizing our versatile, in-house extrusion facilities.

Full-Scale Manufacturing

Delivering commercial production of bespoke polymer tubes, profiles and sheets including dual-hardness co-extrusion capabilities.

Consultancy

Expert technical assistance including on-site troubleshooting to optimize your processes while maintaining the strictest project confidentiality.

The Millmerran Advantage

Unrivalled Extrusion Experience and Capability

As a specialized group of polymer engineering experts, we bring immense technical capability and a proven track record to projects of every size and complexity.

Comprehensive Range of Expertise

Capable of managing your project inhouse from initial feasibility to pilot‑scale and full‑scale production.

Advanced In-House Facilities

Our extruders are built to our own specification whether for sheet, tube or profile applications, including dual or even triple coextrusion of different materials and different colours.

Strict Confidentiality

We maintain strict confidentiality whether for project work or everyday production.

Start Your Project Today

About Our Projects

While many of our projects are highly confidential and the subject of Non-disclosure Agreements, we are currently undertaking extensive extrusion-related work in the field of bio-derived and bio-compostable polymers, working with both profile and sheet applications.

The origins of these materials are a source of constant interest and, likewise, the wide range of physical properties available from which to choose for almost any service condition in everyday usage.

Our product development technicians have been busy, too, with quite challenging new tooling designs.

What Our Clients Say

"Working with this team has been a great experience. Their collaborative approach and openness to feedback ensured we were able to move things in the right direction and achieve a strong outcome. Their professionalism, responsiveness, and commitment to quality make them a partner we’d confidently recommend."

Sheet development for intumescent fire related application

"We have worked closely with Millmerran Research on a number of extrusion projects and have been impressed by their expertise, professionalism, and technical knowledge. Their specialist understanding of extrusion technologies and tooling design has been invaluable in supporting the development and optimisation of our own extrusion systems. Millmerran Research is a trusted partner, and their collaborative approach, attention to detail, and commitment to delivering practical solutions have contributed significantly to the success of several key projects. We highly value our partnership and would recommend their services to others in the industry."

Several mono and co-extruded profile developments

“We have worked with Millmerran on two polymer development projects in recent years, up-scaling lab-based polymer development to commercial product processing. In both cases, the Millmerran team have brought a huge amount of experience, expertise, and relevant capabilities to the projects, including some exceptionally creative solutions to challenging end-product requirements.”

Specialized bio-based sheet project for agricultural industry

Latest News

Extrusion Capabilities

Extrusion Capabilities

Millmerran Research & Manufacturing Ltd, located in the South West, has wide-ranging capabilities in the production of precision extruded profiles,...
Read More →

Latest News

Read the latest updates from our company, including information on new tehnology and machines, industry insights and exciting projects.

  • July 9, 2026
Extrusion Capabilities
    Millmerran Research & Manufacturing Ltd, located in the South West, has wide-ranging capabilities in the production of precision extruded profiles, tubes and sheet.
        • April 14, 2026
        Cast Film and Sheet Extrusion Capabilities
          Key Millmerran staff have unique experience in the field of sheet extrusion and a dedicated facility with 3 different sized extrusion lines has been set up for this purpose. Sheets from 50mm to 900mm in width can be produced to